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2017 An Investigation into the Machinability of Hot Work Tool Steel (Toolox 44)

In this study, machinability tests were carried out on Toolox 44 hot work tool steel (44 HRC) an important material in developing industry. The tests were carried out dry through milling method at four different cutting speeds (150, 180, 210, and 240 m/min), four different feed rates (0.4, 0.8, 1.2 and 1.6 mm/tooth) and at two different depth of cut (0.2 and 0.4 mm). Cutting forces developed during milling and surface roughness of the machined surfaces were measured. The results showed that increasing feed rate increased the surface roughness while increasing cutting speed decreased the cutting forces. The lowest surface roughness value (0.533 μm) was obtained at 180 m/min cutting speed, 0.4 mm/tooth feed rate and 0.2 mm depth of cut while the highest one (3.126 μm) was obtained at 180 m/min cutting speed, 1.2 mm/tooth feed rate and 0.2 mm depth of cut. The lowest cutting force was obtained at 0.4 mm depth of cut, 0.4 mm/tooth feed rate and 180 m/min cutting speed.

International Iron & Steel Symposium
UDCS

Rüstem BİNALİ Halil DEMİR İbrahim ÇİFTÇİ

328 294
Subject Area: Materials Science Broadcast Area: International Type: Oral Paper Language: English
2017 Investigation of Cutting Forces and Surface Roughness in Hard Turning of Bearing Ring with CBN Insert

The most important components of the bearings are the inner and outer bearing rings. The raceway is the most important feature constituting the bearing rings. Grinding and super finishing operations are applied to attain tight tolerances and very low surface roughness in the raceway. In this study, the effect of the cutting parameters on the cutting forces and surface roughness in turning of the outer bearing ring raceway, made from hardened AISI 52100 steel, was investigated by using cubic boron nitride (CBN) cutting tool instead of grinding. The cutting forces occurred in hard turning of the outer bearing rings were measured using a piezoelectric cutting force measurement unit. It was seen that the radial cutting forces acting on the outer ring raceway were higher than the primary forces. The feed force at the end of the raceway form was higher than that at the start point of the form. The lowest surface roughness was obtained at 0.04 mm/rev feed rate.

International Iron & Steel Symposium
UDCS

Mehmet BOY İbrahim ÇİFTÇİ Feridun Özhan

316 336
Subject Area: Materials Science Broadcast Area: International Type: Oral Paper Language: English